TREND LOCK/JIG LOCK JIG

Contractor jig with interchangeable templates for use with a plunge router to cut the mortise & face-plate recess for popular door locks.
For most common sash mortises & dead locks, with up to 3 inch deep mortises & a 7/8 inch or 1 inch face-plate.
Deeper mortises can be achieved with a suitable size of auger bit.
Fast, clean & accurate results on doors 34mm to 58mm thick, even in hardwood.
Steel plates & body.
An auger bit and drill is required to complete deep mortises.
The jig requires a 1/2- inch plunge router with a 80mm plunge, fitted with a 30mm guide bush with 6mm spigot & 12mm diameter long reach cutter. A 1/4-inch plunge router can be used for the face plate but will not achieve full depth of mortise.

Dimensions:
Door thickness min.=34 mm
Door thickness max.=58 mm
Template outer size=234.3 x 59.8 x1.5mm
Lock faceplate sizes
Metric D x OL (Imperial D x OL approx.).=Template
22.2x156 mm (7/8"x 6 1/8")=1
22.5x152.5 mm (7/8"x 6")=2
25.4x121 mm (1"x 4 3/4")=3
25.4x127.5 mm (1"x 5")=4
25.4x133.5 mm (1"x 5 1/4")=5
25.4x145 mm (1"x 5 3/4")=6
25.4x153 mm (1"x 6")=7
25.4x156.5 mm (1"x 6")=8
25.4x165.5 mm (1"x 6 1/2")=9
25.4x177 mm (1"x 7")=10
25x57.5 mm (1"x 2 1/4")=11 UPPER
26x56.5 mm (1"x 2 1/4")=11 LOWER
25.6x162mm (1"x 6 3/8")=12
Lock mortise sizes
Metric D x OL (Imperial D x OL)=Template
16x72 mm* (5/8" x 2 7/8")=A
16x107 mm* (5/8" x 4 1/4")=B
19x78 mm* (3/4" x 3 1/8")=C
19x109 mm* (3/4" x 4 1/4")=D
24 mm x 24 mm (2 x circle)
*These are maximum mortise lock case (body) lengths, unless radius ends are squared with a chisel. Actual length of mortise is 7mm longer.